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Hello everyone and welcome All. current chapter is number 11 and topic is going online with

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real Hardware I wanted to just show

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about the diagnostic LEDs after power on and how do we connect with

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ethernet cable to real simotion drive based CPU and let's get started

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So I opened my last project as an example

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First of all I've connected with the phonecam and you can see

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Situation of my drive first of all I just want to power on

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So as you

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You can hear the sound of the fan

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Is testing during power on

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no you see the diagnostic lights

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The CF card with some firmware version is inserted

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in our CPU

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As you know there's a seven segment display in your commissioning and maintenance manual

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You can examine more details about the what's the meaning of the

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codes

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If there's something wrong during the start-up phase than you stuck in some

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other point 6 means the system is started

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our CPU is ready to download and operate all the communication ports are available

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So it's our case if you see the number 8 that means at fault on fan module

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So now

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As I can see the ready state it's blinking red led that means

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Is there is an error on the sinamics side

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And CPU is set in run mode or use a program is running

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And the system fault red light blinks so there's a group failure that means

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for the profinet

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there are some device or models are configured but not available or there is an error on the

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profinet network

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Let's try to reset or CPU

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as you see it's a similar way

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Power off and on again this is a software

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power on similar with reset button you can do it via webserver

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Download information from the web server CPU itself

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Restarting the system

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So as we mentioned.

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double Fan and battery module is a must in our new CPUs I just connected my

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ethernet cable

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on service port

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X127

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So let's say what will be happen when you hit the diagnostic button

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you see stop and

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SU let's are blinking

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SU LED are orange color

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It's like going to 2 hz for current

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After the creating a diagnostic files in your CF card is finished

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Once you see it the lights are

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Lights off again and you're RUN LED is

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Green standstill again

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And how do we use our simotion NCK NC Kernel service switch or

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Let's give it a try

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I would rotate know as default

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The positions are 0 and 0

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I just rotated for once

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That's your see the CPU is goes

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 to STOPU mode

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let's Try again

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I'll just write it in twice

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And 

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it is in stop mode

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With the PLC switch at 2

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For the memory reset you have to go to switch mode 3

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then you see the light blinks

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Both of you go back and try again

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You'll see it's in stop mode by the way if you rotate and switch

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You'll see the current state of your switch

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and now

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The system is executing the memory reset function

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and After that system will be restarted

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How to do factory reset function?

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You have to

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Make your service switch to State 1 and your PLC switch

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Position set the 3 after that you can hit here with reset button or switch

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 the power off your simotion

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will be Execute and factory reset

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So it just case

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PLC memory reset is executed and the retain variables and

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The other Global variables are initialized

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But at this case the hardware is consist not deleted

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 so let's try with a factory reset

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I just set the switch 1 and 3

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and:..

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I would hit the reset

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All of the lights are orange and light on and CPU

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is powering on

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Then we'll execute factory reset

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So the stop Orange LeD is blinking at 1hz

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now during start-up phase you see with different numbers

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here Afterwards

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In your seven segment display if everything's okay and you should see number 6

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A red dot light blinking

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So at this time the CPU takes a little bit more because we have executed

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Factory reset

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So

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now it's complete completed you see here the red light and green color blinking

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That means sinamicsc sites and factory reset executed

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our Program is deleted

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So there is no profinet 

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Configuration right now and all of the ports of the CPU is reset

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The default settings that means

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For the IP addresses on Profinet or for the profibus is

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The default and let's switch back to 0 and 0

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Rotary switch

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and now our CPU is in RUN mode there's no problem

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I'm running at this case until you see it here there's a system fault red led that means what

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The license is missing

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Let's try this time I will going to remove the cf card

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after power on

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You can see the status of the diagnostic lights

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I just power off the device and I'm going to remove the card

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Let's try

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with no memory card

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There's no CF card right now and CPU after power on

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You'll see here at the diagnostic lights are 3 and 8

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And if your file system is defective or there is a Fault In Your CF card

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Is defective then you see or CPU couldn't start up

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All of the leds are orange

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That means there's some fault in or CF cards

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Or file system or maybe the CPU itself

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Switch on again

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Right now I'm going to arrange and set my

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And I will set my IP settings

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Connect to CPU

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Let's go to network status

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And check my IP address configuration

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Connected to this adapter

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Of my pc

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So let's try first with the automatic IP configuration

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i will go in the simotion side

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And I will try to find the accessible nodes

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So here you see

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our device

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IP address and the firmware version

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with CPU type

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So there are some files as diagnostics regenerated

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A couple of minutes ago this is the default

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Profibus address

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So

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Before I go to online to device I have to check my CPU type and

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CPU type on firmware must be matched to go online with the real device so

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I'm going on my Hardware I will open the hardware configuration and I will replace my CPU type

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It's replace objects

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D445-2with firmaware 5.3

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save compile

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So

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At this case there is no project backup because I couldn't see any compressor

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Zip files

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I change the type of CPU that's why cout will upgrades

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The items in my

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Project so I need the close

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The openned step 7 applications first

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And afterwards

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Because the all of the other services and applications

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Shouldn't be used

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During this upgrade procedure

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In my projects simotion Scouts

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will Change the templates on upgrade the firmware of the current components both

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And simotion side and sinamics side

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So that means program structure or hardware and software

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That's why I have to close the openned programs for step seven

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hardware Configuration so on

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after that i can hit here to set button

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It's closes

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By automatically

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Begin to update procedure

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i hit yes

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Exiting step7 application

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So it is updating to sinamics side projects closed

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Now reopens

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You can trace the open window for changing device procedure

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And that's it I have to save and compile project

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So here you see some error messages about related to libraries

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Your library should support

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Related

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Device version

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It was with TP CAM

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I should select TP CAM

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for this one.

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I must arrange the libraries first

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for LMCbasic is required to TP

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With current CPU version and

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Technology package

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Modular machines

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Let's say d445

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Tp cam

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Message related with the last Library

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tp cam

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Okay

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First I should try to compile libraries

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i can save and compile the project

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Source code and program project is compiled for the new type CPU

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It's

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Constant

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Let's try to hit the go online button

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connected to cpu side let's try to connect to sinamics sides

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So if this case the subnet mask for the profibus integrity

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Between integrated and Simotion should be same as online

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And offline otherwise when it's different you're not an able to or not

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Able to go online sinamics sites

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After you download the hardware it will be changed according to project

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Settings

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So that are 2 ways

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You might follow you can just download your project or you can

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hit here

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Search accessible notes

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You will see the subnet ID of the sinamics integrated

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You can copy and paste in your project it's also all the way to do to go online with

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Sinamics integrated

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You sure are facing with some problems

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Maybe

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At this case

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You

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couldn't route that means you're PG PC interface is assigned

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Wrong

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As you can see here

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You should change the assignment

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ethernet all I P address

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Correct than you should assign to your ethernet adapter

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Click online axis to active

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So let's update

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it is searching again

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All of the other components in your network like other CPUs

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HMIs

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and models

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You're going to list here

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So it just lets right click and change the properties of the CPU

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Okay and it's your case devices selected you should switch to step 7 online

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You can also change your settings here

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Options to PG PC interface

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So right now we are using automatic IP address

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let's try update again

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and

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after that

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I'm going to change

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give n static IP address to my PC

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 will be at the same network

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right click properties IP version 4

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lets click to ok

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And I will hit the update button

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And this is the IP address or service port

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The situation is the same

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So let's

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Right-click open Hardware configuration and first project download CPU

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You see here

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the Profibus integrated subnet ID mask according to our project right now

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right now current state of our CPU is as Factory

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That's why we couldn't see any subnet ID on the CPU

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So...

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Maybe you should see

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And I will try to hit the okay button and CPU goes to stop mode

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Well I have downloaded the hardware and

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The system will be restarted with software

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Restart you see here the current status of the LEDs

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Depends on your CPU type

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It's may take couple of minutes

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Yes so you hear the fan voice

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My system is restarted now I can go to my project and

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Refresh the

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Network for

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Searching accessible nodes

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And right now I see the subnet ID downloaded from my project let's go

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Select the target devices

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CPU on sinamics

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When I hit the connect online button

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Now I'm online to my CPU

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You see here the difference between online and offline partner so

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Let's select and download the sinamics side first

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 download the sinamics side first

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The first LED ready is related with the sinamics integrated only

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So you see here the orange button

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That means

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It's downloading Project

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So after that red light blinks that means there are some alarms in your sinamics side

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I will go and openin our topology

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It's

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now

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you see here we have configured

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some Components in our automation project set but actually there's no components in our

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Control unit

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but we have downloaded our projects next thing is copy ram 2 rom

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So if you don't do that

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After your power off and on you lost the information this time I was selected

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siMotion CPU and downloads project

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The system will be reset

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afterwards

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Editor will continue to download our project and

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Program data

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Technology package

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and loaded

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TOs loaded first then our programs loaded

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As you can see here the CPU is in stop mode

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So I can control from here to set CPU the RUN

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It's now in RUN STATE

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there is a last thing That I want to show you about

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Real Hardware

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with my phone 

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 I recorded a short video

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with this Video i wanted to show you what will happen

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Doing CPU

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If you can see CPU is in run mode

300

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that means there is no over Temperature so lets check startup phase

301

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Are you an estimated five minutes for us to temperature rises up then get the failure

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and after switch on at this case you see here

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All of the oranged LED

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you see 7 segment are number 8 red dot doesn't blink. That means fan battery failure.

305

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So let's start with the old temperature...

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Basiccaly that's it

307

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After the power on

308

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CPU Just checking system and if there is a need to run the fan for cooling

309

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When the temperature rises over 45 degrees for instance.

310

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Try to run the fan at this case you're got the failure

311

00:29:58,656  -->  00:30:01,728
You'll see CPU set to stop mode

312

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Return alarm on 7 segment display 8

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This is the last thing related to this topic

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So unfortunately these days I'm sorry I couldn't show you

315

00:30:21,184  -->  00:30:27,328
Any drive or motor in Real Hardware rotate motor due to CORONA DAYS

316

00:30:28,608  -->  00:30:30,912
It is risky to go outside

317

00:30:31,424  -->  00:30:32,960
So

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in my house

319

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there is only CPU

320

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But you're able to walk and run your programs with simosim simulation

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That's it for this chapter and see you next time
