1 00:00:03,840 --> 00:00:09,984 hello everyone. With this chapter 31 we are going to examine some examples 2 00:00:10,240 --> 00:00:12,544 with simotion 3 00:00:13,568 --> 00:00:14,592 Actually 4 00:00:14,848 --> 00:00:20,992 these examples are basically projects commissioned with simotion and 5 00:00:21,248 --> 00:00:24,832 Related to real running machines 6 00:00:27,136 --> 00:00:31,744 So my hands I have already opened 7 00:00:32,000 --> 00:00:38,144 And my project that's is written by me and programmed by myself 8 00:00:40,192 --> 00:00:43,008 For simotion and HMI site 9 00:00:45,312 --> 00:00:51,456 As you can see I just opened the device and networks that are 10 00:00:53,760 --> 00:00:56,064 several devices here you see or simotion 11 00:00:56,320 --> 00:00:58,624 Programmed with TIA scout 12 00:01:00,928 --> 00:01:07,072 so as I remember one of the machine is running in China the other one 13 00:01:07,328 --> 00:01:09,376 it's in Greece 14 00:01:09,632 --> 00:01:11,680 And the other one is in Turkey 15 00:01:11,936 --> 00:01:15,008 So basically this is 16 00:01:15,520 --> 00:01:17,568 a Project of the Cartooner machine 17 00:01:17,824 --> 00:01:23,968 It's working 300 or 400 meters per minute that is a feeder 18 00:01:24,736 --> 00:01:27,296 It's a beginning of the machine 19 00:01:27,552 --> 00:01:30,624 To feed the cartoons properly 20 00:01:31,392 --> 00:01:35,744 That are several servo Motors and axis 21 00:01:36,512 --> 00:01:38,304 That's why 22 00:01:38,560 --> 00:01:41,888 You see here the three control units 23 00:01:42,400 --> 00:01:48,544 Is connected to main simotions CPU also there's a 24 00:01:48,800 --> 00:01:54,944 profinet Device et200sp for collecting digital and analog IOs 25 00:01:55,968 --> 00:02:02,112 There are two HMI panels one of them is touch panel comfort series 26 00:02:02,368 --> 00:02:08,512 12" and the other one is basic panel 7-inch for operator 27 00:02:08,768 --> 00:02:11,328 At the end of the line 28 00:02:11,584 --> 00:02:14,400 also you see 29 00:02:14,656 --> 00:02:15,936 There are two 30 00:02:16,192 --> 00:02:17,728 sinamics 31 00:02:18,240 --> 00:02:24,384 G120 series compact frequency converters controlling the blowers 32 00:02:24,640 --> 00:02:26,176 Of the system 33 00:02:27,712 --> 00:02:29,248 So basically 34 00:02:30,016 --> 00:02:36,160 I have used to program and parameterize with Tia startdrive 35 00:02:36,416 --> 00:02:38,720 You can see here 36 00:02:39,744 --> 00:02:45,888 The Parmenter set to view the expert list different windows 37 00:02:46,144 --> 00:02:49,216 You when you come here to classical works 38 00:02:55,104 --> 00:02:58,944 First let's start simotion TIA side 39 00:03:00,736 --> 00:03:05,856 After that Maybe we'll look into HMI design and see the pages 40 00:03:14,560 --> 00:03:20,704 For the programmers it's always a good way to learn about different things 41 00:03:20,960 --> 00:03:27,104 How did collegues or other users or experts do the programming and we can learn 42 00:03:27,360 --> 00:03:33,504 Another from examining or going into detail and see what's going on really there 43 00:03:35,552 --> 00:03:39,392 That it's a good way to make a progress 44 00:03:39,904 --> 00:03:41,440 From my point of view 45 00:03:44,000 --> 00:03:46,560 TIA scout opened 46 00:03:46,816 --> 00:03:51,424 You see here that are some watch tables for 47 00:03:52,448 --> 00:03:55,264 Groups and different purpose 48 00:03:56,288 --> 00:03:59,616 Watch The errors 49 00:03:59,872 --> 00:04:01,408 analog values or IOs 50 00:04:03,200 --> 00:04:09,344 And there are some Library LBASIC LMCBASIC 51 00:04:09,600 --> 00:04:13,440 modular machine and so on 52 00:04:16,768 --> 00:04:22,911 sync feature of the simotion is only used with gear on and gear off 53 00:04:23,167 --> 00:04:24,447 command so 54 00:04:28,543 --> 00:04:32,383 The cam profile actually is not needed 55 00:04:33,407 --> 00:04:38,271 That's why there is no cam profile in the program 56 00:04:38,527 --> 00:04:44,415 And there's no encoder let's check the axes site 57 00:04:44,927 --> 00:04:48,511 You'll see here the several axes 58 00:04:49,279 --> 00:04:55,423 for burner units or for delivery and feeder stations 59 00:04:56,959 --> 00:05:00,799 Maybe there's an virtual access as master 60 00:05:04,383 --> 00:05:10,527 and the all of the other axis is synchronizing to this axis with a Gear ratio 61 00:05:10,783 --> 00:05:14,623 Changeable or adjustable 62 00:05:17,183 --> 00:05:21,279 there are several control units 63 00:05:22,559 --> 00:05:27,935 As you remember if you are using more than six access 64 00:05:28,447 --> 00:05:34,591 It is required to extend your performance with control extension or control unit 65 00:05:36,127 --> 00:05:38,687 So that are 4 66 00:05:39,199 --> 00:05:45,343 Different Servo drives in our sinamics integrated sites 67 00:05:45,599 --> 00:05:51,743 and 6 drives for each other three units 68 00:05:52,511 --> 00:05:54,303 and controller 69 00:05:54,559 --> 00:06:00,703 So let's say that I'm totally 22 real axes and one master 70 00:06:00,959 --> 00:06:07,103 axis let's check the cycle clock 71 00:06:09,407 --> 00:06:12,991 due to performance of the simotion 72 00:06:13,247 --> 00:06:16,319 D435 73 00:06:16,575 --> 00:06:22,719 The bus data cycle on servo side and profinet Side Cycle time is 74 00:06:22,975 --> 00:06:25,023 Set to 8 miliseconds 75 00:06:26,047 --> 00:06:28,863 If you're going to low 76 00:06:29,375 --> 00:06:32,447 I think at this case you have to 77 00:06:34,239 --> 00:06:38,335 change cpu type to D445 78 00:06:39,871 --> 00:06:46,015 Basically that's performance is enough with the settings to run the machine 79 00:06:50,367 --> 00:06:52,927 let's check the execution system 80 00:06:55,487 --> 00:07:01,631 As you can see several programs attached to motion task 81 00:07:03,423 --> 00:07:06,495 Almost each axis 82 00:07:07,007 --> 00:07:10,335 That are some programs assigned to background 83 00:07:12,127 --> 00:07:18,271 Both ladder MCC and St units I have used 84 00:07:19,551 --> 00:07:24,927 So there are some Global variables 85 00:07:29,023 --> 00:07:35,167 for memory bits or assignment of input and output that are some Global Bits 86 00:07:35,423 --> 00:07:37,215 As Boolean 87 00:07:37,727 --> 00:07:38,751 commonly 88 00:07:42,335 --> 00:07:45,663 at the address lists window you'll see 89 00:07:46,175 --> 00:07:49,759 All of the addresses is defined 90 00:07:50,015 --> 00:07:50,783 to use 91 00:07:51,295 --> 00:07:56,671 For instance the analog input of terminal board as option 92 00:07:58,719 --> 00:08:00,511 And the basic line module 93 00:08:01,023 --> 00:08:04,351 Is used with drive cliq interface so 94 00:08:04,863 --> 00:08:09,471 Is status and control words are described here 95 00:08:09,983 --> 00:08:12,287 For the blower control of 96 00:08:12,543 --> 00:08:15,871 Sinamics g120 drives 97 00:08:16,639 --> 00:08:22,783 Telegram input and output words is described that means 98 00:08:23,039 --> 00:08:29,183 i have usedThe blower to control in the classical way just like and simatic CPU 99 00:08:29,439 --> 00:08:30,207 ... 100 00:08:30,719 --> 00:08:36,863 I didn't create an access a speed axes or drive axis for control the blower 101 00:08:37,119 --> 00:08:40,447 At this case it's not required 102 00:08:40,703 --> 00:08:43,007 It's not necessarily so 103 00:08:43,263 --> 00:08:47,359 It's just a telegram described here and used by a function 104 00:08:47,615 --> 00:08:49,151 In the background 105 00:08:55,551 --> 00:09:00,671 What can I tell you a little more? 106 00:09:01,183 --> 00:09:07,327 Global buffer maintenance and drive cliq topology startup check 107 00:09:08,863 --> 00:09:11,935 Software package is generated by 108 00:09:12,191 --> 00:09:14,751 PGEN and used in my project 109 00:09:16,287 --> 00:09:22,431 So basically the ladder programs are prepared for the 110 00:09:22,687 --> 00:09:26,783 Maintenance guys to monitor the system 111 00:09:29,343 --> 00:09:31,647 So there are some logic here 112 00:09:32,671 --> 00:09:34,975 I'm classical PLC logic 113 00:09:37,279 --> 00:09:43,423 to Setting the machine ready that are some preconditions machine main startup 114 00:09:43,679 --> 00:09:49,823 ladder conditions emergency button is okay start that check is okay 115 00:09:50,079 --> 00:09:56,223 Ready to take off external encoders this peripheral device is okay 116 00:09:56,479 --> 00:10:02,623 Basic line module is activated and so on that are some timers 117 00:10:03,391 --> 00:10:09,535 There are some information about all axes is enabled or axis is geared or not 118 00:10:09,791 --> 00:10:15,935 config Change Is Possible or not and so on that are some status lamps 119 00:10:16,191 --> 00:10:22,335 For the line with red green or yellow to inform 120 00:10:22,591 --> 00:10:24,127 the Operator 121 00:10:24,639 --> 00:10:28,223 clock memories are used 122 00:10:30,015 --> 00:10:31,295 For this case 123 00:10:33,599 --> 00:10:37,183 As you can see that are some pulse edge 124 00:10:39,231 --> 00:10:42,559 analog input and output function blocks 125 00:10:42,815 --> 00:10:47,423 For scaling and offsetting and processing used 126 00:10:47,679 --> 00:10:48,959 User Define 127 00:10:51,519 --> 00:10:57,663 Default messages for bits for HMI alarms and warnings is 128 00:10:58,943 --> 00:11:05,087 Basic the Created here is easy to Monitor and it's combined 129 00:11:05,343 --> 00:11:08,927 as words to send HMI 130 00:11:09,439 --> 00:11:15,583 Will you see the basic line module control the standard function of the library 131 00:11:15,839 --> 00:11:16,607 ... 132 00:11:18,399 --> 00:11:19,935 Some logic here 133 00:11:20,191 --> 00:11:24,543 for blower control And the Control Function block 134 00:11:24,799 --> 00:11:26,847 emergency ok 135 00:11:27,103 --> 00:11:30,431 blower control 136 00:11:32,991 --> 00:11:36,831 Emergencies okay system is ready 137 00:11:37,599 --> 00:11:40,159 And there is no fault on drive 138 00:11:40,671 --> 00:11:45,023 we are using the speed control for telegram 1 139 00:11:45,279 --> 00:11:48,607 And this is the user defined function 140 00:11:48,863 --> 00:11:50,911 in The library 141 00:11:52,959 --> 00:11:58,591 there are Other units on stations like the burner or skiver of the machine 142 00:11:59,871 --> 00:12:03,455 These are the mainn Logic for contractor access 143 00:12:05,503 --> 00:12:07,551 So basically that's it 144 00:12:08,063 --> 00:12:14,207 On the MCC sites that are some programs assigned to execution system like startup and shutdown tasks 145 00:12:14,463 --> 00:12:20,607 To prepare the variables or set some data 146 00:12:22,911 --> 00:12:29,055 also the background task on the MCC is organizing all other that Motion tasks 147 00:12:29,567 --> 00:12:32,383 and Motion task for this project 148 00:12:32,639 --> 00:12:34,431 Has 149 00:12:34,687 --> 00:12:36,991 The different kind of 150 00:12:37,247 --> 00:12:39,039 Function 151 00:12:42,623 --> 00:12:46,463 Like alarmS functionality 152 00:12:47,743 --> 00:12:50,815 Create an error messages on simotion side 153 00:12:53,375 --> 00:12:57,215 And you can configure here your messages 154 00:13:00,031 --> 00:13:03,103 axis side register fauts 155 00:13:03,359 --> 00:13:05,407 and warnings like this 156 00:13:11,295 --> 00:13:17,439 so Another function of used in this project to read the drive data 157 00:13:18,463 --> 00:13:22,815 With acyclicc reading functions to check the current 158 00:13:23,071 --> 00:13:25,375 axis or current of motor 159 00:13:25,631 --> 00:13:28,191 Or the 160 00:13:29,983 --> 00:13:36,127 For instance the actual speed action power of the actual temperature of motor or alarm at your fault and 161 00:13:36,383 --> 00:13:38,175 of the motor 162 00:13:38,687 --> 00:13:40,479 For all the axes 163 00:13:44,575 --> 00:13:45,599 so... 164 00:13:45,855 --> 00:13:48,671 Change the axis config of the function 165 00:13:50,463 --> 00:13:54,815 to Modified the lead screw value for example 166 00:13:56,607 --> 00:13:58,143 Is possible to 167 00:13:58,399 --> 00:14:00,447 defines a gear ratio 168 00:14:00,703 --> 00:14:04,031 Or denominator with this function 169 00:14:04,543 --> 00:14:08,895 it will handle all of the technology object that starts steps 170 00:14:09,151 --> 00:14:11,199 so 171 00:14:13,247 --> 00:14:19,391 Backing up and restoring go to CF card is possible with export unit data set 172 00:14:19,647 --> 00:14:22,463 And import unit data set functions 173 00:14:26,303 --> 00:14:30,911 and Like this so there's an access function block 174 00:14:31,679 --> 00:14:33,215 we have already used 175 00:14:34,495 --> 00:14:36,799 There's a logbook 176 00:14:37,311 --> 00:14:41,919 for writing down some notes about the 177 00:14:42,175 --> 00:14:48,319 Project for other users or in the future to remember what will happened during commissioning 178 00:14:48,575 --> 00:14:51,135 it is a good way to take logs 179 00:14:53,951 --> 00:15:00,095 There are several programs written in structions text for instance Library 180 00:15:00,351 --> 00:15:04,447 Telegram structur status board control words 181 00:15:05,215 --> 00:15:07,775 Function blocks analog in out 182 00:15:08,031 --> 00:15:14,175 Functions to check if there's an error on Axis or is activated or it's standstill 183 00:15:15,199 --> 00:15:21,343 There's a function below required to check access standstill then disable because 184 00:15:21,599 --> 00:15:27,743 When you executive command the disabled and your axes actual velocity 185 00:15:27,999 --> 00:15:34,143 is not equal to zero that means your axis is not standstill that you get an error 186 00:15:34,399 --> 00:15:37,727 alarm message in your technology objects 187 00:15:39,519 --> 00:15:45,663 there are some Calculation functions for calculate 188 00:15:45,919 --> 00:15:49,759 kicker control and background part check 189 00:15:50,015 --> 00:15:56,159 part counters about updating jog 190 00:15:56,415 --> 00:15:57,951 velocity 191 00:15:59,999 --> 00:16:03,583 These are internal library of the projects 192 00:16:04,863 --> 00:16:08,959 Not like this maybe we should create a library 193 00:16:09,215 --> 00:16:12,287 to exportable or inmportable next time 194 00:16:13,311 --> 00:16:16,127 Is just embedded in our project 195 00:16:17,663 --> 00:16:19,199 So... 196 00:16:19,711 --> 00:16:25,855 And this other ST text program you'll see here 197 00:16:32,511 --> 00:16:34,047 cam package Program units 198 00:16:36,351 --> 00:16:42,495 basically we will input and output transfer for transferring the image 199 00:16:44,543 --> 00:16:47,103 of Input outputs to memory bits 200 00:16:47,871 --> 00:16:52,479 Language extensions are used for this case 201 00:16:54,527 --> 00:17:00,671 There is a recipe structural text program for upload and download the setting 202 00:17:00,927 --> 00:17:02,975 Of the machine 203 00:17:03,231 --> 00:17:06,815 It was a recipe system products 204 00:17:07,327 --> 00:17:11,935 There are some Global variables and structures for 205 00:17:12,447 --> 00:17:13,727 part data 206 00:17:15,519 --> 00:17:17,311 for axis 207 00:17:18,335 --> 00:17:24,479 config data of axis configuration and diagnostic data for access mean 208 00:17:24,735 --> 00:17:26,527 HMI variilables 209 00:17:27,039 --> 00:17:30,623 The single structure is the best way to choose 210 00:17:31,135 --> 00:17:35,231 Later on it's easy to use with recipe system 211 00:17:36,767 --> 00:17:39,071 And so on 212 00:17:39,583 --> 00:17:42,911 Axis definitions made here 213 00:17:44,447 --> 00:17:45,727 drive data 214 00:17:45,983 --> 00:17:50,079 LMC basic axis function used 215 00:17:51,103 --> 00:17:55,967 So all of the axis controls located here 216 00:17:56,991 --> 00:18:03,135 And the programs for start up the Axis setup assigning the constant values 217 00:18:03,391 --> 00:18:07,231 Assignment of Technology objects 218 00:18:07,999 --> 00:18:11,839 leading values to the Axis 219 00:18:12,607 --> 00:18:17,983 The other parameters for emergency stop at homing and gearing and so on 220 00:18:18,751 --> 00:18:24,895 That are similar Programs located in the one unit access control background access control 221 00:18:25,151 --> 00:18:26,943 about for example 222 00:18:27,711 --> 00:18:33,855 There are some speed ratio parameter given by operator in HMI screen 223 00:18:35,903 --> 00:18:38,207 There are some assignments 224 00:18:38,463 --> 00:18:42,303 Gear ratio change function instance 225 00:18:45,375 --> 00:18:46,655 So 226 00:18:47,167 --> 00:18:48,703 As you can see 227 00:19:03,807 --> 00:19:06,367 and let's check one of the axis Configuration 228 00:19:07,647 --> 00:19:13,023 There's no external encoder So only one axes data sets 229 00:19:14,559 --> 00:19:16,863 Is working in IPO cycle 230 00:19:17,119 --> 00:19:20,447 Here you see the drive of the control unit 231 00:19:22,495 --> 00:19:27,871 encoder settings and reference variables and so on 232 00:19:28,383 --> 00:19:32,991 As mechanics you see here the corrected 233 00:19:33,759 --> 00:19:36,063 Lead screw pitch value 234 00:19:36,831 --> 00:19:39,135 and for homing 235 00:19:39,391 --> 00:19:41,439 no active homing is used 236 00:19:42,207 --> 00:19:43,487 It's case 237 00:19:45,279 --> 00:19:48,095 So it's not required for breaking Roll 238 00:19:52,447 --> 00:19:58,591 And you can see here the monitor settings as middle unit as I said units are 239 00:19:58,847 --> 00:20:00,895 changeable so 240 00:20:01,407 --> 00:20:04,735 We just used your meter 241 00:20:04,991 --> 00:20:11,135 Positioning meter per minutes as well as the setting for instance that's why 242 00:20:11,391 --> 00:20:17,535 all of the parameters given here and standstill 243 00:20:17,791 --> 00:20:19,839 tolerence 244 00:20:27,263 --> 00:20:30,335 Basically as meter unit. 245 00:20:30,591 --> 00:20:35,199 so It's enough information for the simotion side 246 00:20:36,223 --> 00:20:42,367 It's always easier and faster way to understand a machine from the HMI side 247 00:20:42,623 --> 00:20:48,767 That's why I'm going to show you HMI overview with simulation 248 00:20:52,607 --> 00:20:56,447 TIA portal crushes verl well ! 249 00:20:59,519 --> 00:21:05,663 It's what happened something and he's asking scout must be excited do you want to save project? 250 00:21:05,919 --> 00:21:07,967 no 251 00:21:14,367 --> 00:21:15,647 Okay 252 00:21:15,903 --> 00:21:17,952 Let's try again 253 00:21:20,256 --> 00:21:22,560 with older 254 00:21:23,072 --> 00:21:26,400 Tia portal version 14 255 00:21:33,312 --> 00:21:39,456 As I remember first machine maybe commissioned with version 14 and second machine 256 00:21:39,712 --> 00:21:42,784 Yeah maybe I took and upgraded to version 15 257 00:21:57,376 --> 00:22:03,008 you see here the CPU is overloaded maybe that's why it's crushed 258 00:22:03,264 --> 00:22:06,848 Or RAMUSAGE of my PC to High 259 00:22:07,360 --> 00:22:11,200 But this is also the bug of TIA portal of course 260 00:22:12,480 --> 00:22:15,808 It will happen on the several PCs 261 00:22:17,088 --> 00:22:20,672 So let's try to open to Comfort Panel 262 00:22:23,232 --> 00:22:25,024 as runtime 263 00:22:27,328 --> 00:22:29,888 So it says the same thing 264 00:22:35,776 --> 00:22:40,384 I'm going to show you the 265 00:22:46,272 --> 00:22:48,576 Screens only at this case 266 00:23:27,488 --> 00:23:30,560 That's why we don't want to continue with the TIA 267 00:23:31,072 --> 00:23:32,608 with simotion 268 00:23:36,960 --> 00:23:42,336 This is a start page 269 00:23:45,920 --> 00:23:50,784 This is the first page of the machine 270 00:23:51,552 --> 00:23:54,368 You can hit the Main menu the maintenance 271 00:23:54,624 --> 00:23:58,720 with user Administration 272 00:23:59,232 --> 00:24:00,768 So let's say 273 00:24:01,024 --> 00:24:03,072 Go to main menu 274 00:24:06,144 --> 00:24:09,216 As you can see here 275 00:24:09,472 --> 00:24:11,008 There's some design 276 00:24:12,800 --> 00:24:15,872 line speed and part counter 277 00:24:16,384 --> 00:24:18,432 Water in oil temperature 278 00:24:19,200 --> 00:24:25,344 Is like a template it's always there you see the reset button 279 00:24:25,600 --> 00:24:28,160 other Going back to previous screen 280 00:24:28,416 --> 00:24:34,560 there are some information in the top of the screen the screen name 281 00:24:34,816 --> 00:24:40,960 Emergency stop status machine is ready or not all access is synchronized 282 00:24:41,216 --> 00:24:45,824 Or not infeed unit States and date and time 283 00:24:46,080 --> 00:24:51,200 On the left side that are some Buttons to control the menu 284 00:24:51,968 --> 00:24:52,992 So... 285 00:24:55,552 --> 00:25:01,440 There are some buttons to switch between screen and pages on HMI 286 00:25:01,952 --> 00:25:04,512 Let's do this single speed ratio 287 00:25:06,304 --> 00:25:09,376 You can here is adjust 288 00:25:09,632 --> 00:25:13,728 The speed ratia gear ratio during machine running 289 00:25:14,496 --> 00:25:16,032 On the run time 290 00:25:16,288 --> 00:25:19,104 For the several servo axes 291 00:25:26,016 --> 00:25:27,808 there is a drive cliq topology view For the maintenance guys 292 00:25:28,064 --> 00:25:34,208 About the simotion and sinamics products and 293 00:25:34,464 --> 00:25:37,024 How do you connect the ports 294 00:25:37,280 --> 00:25:38,816 On the HMI 295 00:25:39,584 --> 00:25:42,144 For the control units 296 00:25:42,912 --> 00:25:47,776 These are useful information for the maintenance team 297 00:25:49,824 --> 00:25:55,456 And you can see here to contact info alarm window 298 00:25:56,480 --> 00:25:59,040 There's a trend window 299 00:25:59,296 --> 00:26:02,368 For monitoring the actual speeds 300 00:26:02,880 --> 00:26:07,232 Or current or whatever about 301 00:26:07,488 --> 00:26:08,768 And motor 302 00:26:10,048 --> 00:26:15,936 Operator can use the recipe screen to organize the recipe 303 00:26:19,008 --> 00:26:24,896 So another thing is function trend 304 00:26:25,408 --> 00:26:31,552 and diagnostic window already ready to use object of the Comfort HMI 305 00:26:34,624 --> 00:26:36,160 So... 306 00:26:37,184 --> 00:26:43,328 In the parameter window of the machine you see here that are some parameters sticker time 307 00:26:43,584 --> 00:26:44,608 seconds 308 00:26:44,864 --> 00:26:50,240 Maximum line speed as meter per minute and so on 309 00:26:51,264 --> 00:26:53,312 There's also some section 310 00:26:53,568 --> 00:26:57,664 Is password protected you need to be authorized to enter 311 00:27:00,224 --> 00:27:03,808 So for the motor and drive 312 00:27:04,064 --> 00:27:06,624 This is a 313 00:27:08,416 --> 00:27:09,952 Designed screen 314 00:27:10,976 --> 00:27:12,000 for... 315 00:27:12,256 --> 00:27:17,888 Monitoring actual speed torque power and current of the all of the 316 00:27:18,144 --> 00:27:19,680 drives and axes 317 00:27:22,496 --> 00:27:27,360 another screen for controlling the burners and the blowers 318 00:27:27,616 --> 00:27:29,920 In the middle of the machine 319 00:27:33,504 --> 00:27:39,648 For the maintenance adjust click some button to jog to access left 320 00:27:39,904 --> 00:27:41,184 or right 321 00:27:41,440 --> 00:27:42,720 One by one 322 00:27:45,792 --> 00:27:50,656 and you may see here the startup check status of the 323 00:27:50,912 --> 00:27:51,680 axes 324 00:27:51,936 --> 00:27:56,032 all encoders are okay all axes are okay or not 325 00:27:57,056 --> 00:28:02,688 you may see the status of the access is in startup phase 326 00:28:03,968 --> 00:28:06,016 or is active 327 00:28:06,528 --> 00:28:08,576 By the way 328 00:28:09,088 --> 00:28:15,232 We are using here the enumeration type variables so we have to create 329 00:28:16,512 --> 00:28:18,560 Text list or image list 330 00:28:19,072 --> 00:28:21,120 Use the enumerators 331 00:28:22,656 --> 00:28:28,800 Because when you drag-and-drop enumerator available for instance A system variable of axis 332 00:28:29,056 --> 00:28:35,200 TO object you should just see 14 or 6 as numeric 333 00:28:36,736 --> 00:28:42,880 So if you get to see the string value of the variable 334 00:28:43,136 --> 00:28:46,720 Then you have to use a text list 335 00:28:47,488 --> 00:28:53,376 Animation startup check TO state and 0 means startup 336 00:28:53,888 --> 00:28:55,936 and 1 means ready 337 00:28:56,192 --> 00:28:59,776 And to 2 means TO fault and so on 338 00:29:00,288 --> 00:29:03,104 So it that way you can use 339 00:29:03,360 --> 00:29:06,688 ENUMERATORS in your HMI screen 340 00:29:10,784 --> 00:29:11,808 Yep. 341 00:29:13,088 --> 00:29:19,232 skiver feeder change screen service parameters Ramps 342 00:29:21,024 --> 00:29:27,168 you can assign acceleration and deceleration ramps for 343 00:29:27,424 --> 00:29:32,800 Access function block is possible to calibrate from here 344 00:29:33,568 --> 00:29:35,872 and calibration steps 345 00:29:36,128 --> 00:29:39,456 for-axis config data change and so on... 346 00:29:40,736 --> 00:29:46,880 It's possible to enter your password as a maintainer guy and 347 00:29:47,136 --> 00:29:52,768 Calibrate your other work input and output radio with offset or multiplier 348 00:29:54,816 --> 00:29:57,888 and for monitor Drive fault status 349 00:29:58,656 --> 00:30:03,520 That are some sinamics text list for alarm 350 00:30:05,056 --> 00:30:11,200 You might see hear the cause and what to do about the remedy for the feeder 351 00:30:11,456 --> 00:30:17,600 For side register or whether so on that means in our 352 00:30:17,856 --> 00:30:23,744 Program with functions we get the alarm and fault code from the drive itself 353 00:30:24,512 --> 00:30:26,560 and used here for 354 00:30:27,584 --> 00:30:29,376 diagnostics 355 00:30:30,656 --> 00:30:32,960 Contact us information 356 00:30:33,984 --> 00:30:38,848 Different job screen for controlling the HMI screen 357 00:30:39,104 --> 00:30:43,968 Online and offline mode stopping runtime calibrating the screen 358 00:30:44,736 --> 00:30:49,344 it is possible to stop and run CPU from here and so on 359 00:30:56,000 --> 00:31:02,144 So basically that's it and the other 360 00:31:02,912 --> 00:31:05,472 7 inch HMI 361 00:31:05,728 --> 00:31:08,032 There are some 362 00:31:08,800 --> 00:31:12,128 Similar Pages for machine Control 363 00:31:12,640 --> 00:31:18,784 Design is a little bit different because it's located at end of the line and the comfort 364 00:31:19,040 --> 00:31:21,856 HMI Is located in the middle of the line 365 00:31:23,648 --> 00:31:28,768 It's like a member I said that is a basic servo drive 366 00:31:29,024 --> 00:31:32,608 sinamics V90 367 00:31:33,120 --> 00:31:34,912 For the torque control 368 00:31:36,192 --> 00:31:37,984 pressing 369 00:31:38,240 --> 00:31:41,312 The pieces on the feeder unit 370 00:31:41,568 --> 00:31:46,944 So it's not profinet connected that's why you don't see it in our system 371 00:31:53,088 --> 00:31:57,184 The vasic panel is used for just the basic proposes 372 00:31:57,696 --> 00:31:59,232 you see here 373 00:32:00,000 --> 00:32:01,792 The main menu is 374 00:32:02,304 --> 00:32:05,888 So much less options than the other one 375 00:32:07,936 --> 00:32:13,568 I think we just finished to examine project 376 00:32:19,968 --> 00:32:26,112 and If you know and understand what was going on inside the project 377 00:32:26,368 --> 00:32:28,928 And how the system works 378 00:32:29,952 --> 00:32:32,000 And how to program an approached 379 00:32:32,256 --> 00:32:35,328 Create and configure the hardware 380 00:32:36,352 --> 00:32:42,496 this Topology is adapted as you can see here the profinet 381 00:32:42,752 --> 00:32:46,592 draw with the green 382 00:32:46,848 --> 00:32:49,408 Lines the inputs and outputs 383 00:32:51,456 --> 00:32:52,480 So 384 00:32:52,992 --> 00:32:59,136 When you replace a device that it's possible to automatically to assign the device name and the 385 00:32:59,392 --> 00:33:02,208 IP address of the new device 386 00:33:02,976 --> 00:33:07,072 There are some safety functionality inside the drive 387 00:33:07,840 --> 00:33:10,400 Maybe the profisafe is used 388 00:33:10,912 --> 00:33:12,448 sinamics sites 389 00:33:13,216 --> 00:33:15,776 Because as you know simotion doesn't 390 00:33:18,592 --> 00:33:20,896 Supportive profisafe 391 00:33:21,152 --> 00:33:24,736 Only the drive functionality is can be used 392 00:33:28,576 --> 00:33:30,880 When you go under the 393 00:33:31,136 --> 00:33:34,464 sinamics you can just see 394 00:33:36,512 --> 00:33:40,096 Under the drive and safety Integrity functions 395 00:33:41,376 --> 00:33:44,448 It's used also as basic sto 396 00:33:44,960 --> 00:33:46,496 In the 397 00:33:46,752 --> 00:33:48,288 Example here 398 00:33:52,384 --> 00:33:55,968 So you may see the name of the drive object 399 00:33:56,224 --> 00:33:57,760 Alignment and 400 00:33:58,016 --> 00:34:01,344 Telegram addresses in your Hardware 401 00:34:07,232 --> 00:34:09,536 i think we have Finished 402 00:34:10,304 --> 00:34:12,608 For this project 403 00:34:41,024 --> 00:34:44,864 Let's say open the another project 404 00:34:45,120 --> 00:34:47,168 As an example 405 00:34:50,752 --> 00:34:53,056 Written In classical Scout 406 00:35:23,008 --> 00:35:24,288 So 407 00:35:27,872 --> 00:35:32,480 As you know Braille is a special alphabet 408 00:35:32,736 --> 00:35:35,808 For the disabled 409 00:35:36,064 --> 00:35:38,880 friends who just can't see 410 00:35:39,136 --> 00:35:41,696 That's why when your buy 411 00:35:41,952 --> 00:35:47,584 some medicine from the pharmacy it should be a braille colded 412 00:35:48,352 --> 00:35:50,912 For these guys and 413 00:35:51,168 --> 00:35:56,032 This machine is used to create and braille codes for the product 414 00:36:01,664 --> 00:36:04,736 There's only one or two 415 00:36:06,016 --> 00:36:07,808 Servo drives 416 00:36:08,576 --> 00:36:14,720 Synchronize to a measuring input during the product is 417 00:36:14,976 --> 00:36:17,280 running on conveyor 418 00:36:18,560 --> 00:36:20,864 Then you just 419 00:36:21,120 --> 00:36:26,496 Take a snapshot with measuring input of your external encoder 420 00:36:27,008 --> 00:36:29,056 As an actual position 421 00:36:30,848 --> 00:36:36,992 then on the program side your creates buffer for adding 422 00:36:37,248 --> 00:36:38,528 Actual values 423 00:36:39,040 --> 00:36:44,160 And there's a distance between your sensor and the your station 424 00:36:45,184 --> 00:36:51,328 Your station with one rotation or with several rotations is able to 425 00:36:52,608 --> 00:36:56,192 Process the braille code into your unit 426 00:36:59,264 --> 00:37:05,408 at this case The setup is changeable that's why you are using the recipes system with different patterns 427 00:37:05,664 --> 00:37:11,808 As mechanically there are some discs and operator 428 00:37:12,064 --> 00:37:15,136 Remove the one code and 429 00:37:15,904 --> 00:37:22,048 Replace the other code and enter some parameters in your machine. 430 00:37:22,304 --> 00:37:27,424 then able to run again so with a different product and different setup 431 00:37:28,704 --> 00:37:30,752 In that case 432 00:37:31,008 --> 00:37:32,544 You have to 433 00:37:33,312 --> 00:37:35,616 Use the cam profile 434 00:37:36,128 --> 00:37:39,200 Because you're synchronizing 435 00:37:39,456 --> 00:37:43,808 After you detect the measuring input and the actual product 436 00:37:45,856 --> 00:37:48,672 For instance product length is 10mm 437 00:37:48,928 --> 00:37:55,072 Distance between your product and station is more than that 10mm 438 00:37:55,328 --> 00:37:57,376 That means 439 00:37:57,632 --> 00:38:02,752 There might be four or five or more products in your buffer 440 00:38:03,008 --> 00:38:09,152 You can see here basically it's sinamics V90 profinet used 441 00:38:10,432 --> 00:38:13,760 With the new system 442 00:38:15,552 --> 00:38:18,624 So let's open the Scout side 443 00:38:24,512 --> 00:38:28,608 It says the project is an older version lets convert 444 00:38:38,848 --> 00:38:44,992 We don't want to write protection yes this time I don't want to change 445 00:38:45,248 --> 00:38:46,272 anything 446 00:38:58,816 --> 00:39:03,168 And there's a virtual Master there's a axis z 447 00:39:03,424 --> 00:39:07,008 For adjustment of the height 448 00:39:07,776 --> 00:39:09,824 Off the all rollers 449 00:39:10,592 --> 00:39:12,128 To make 450 00:39:12,896 --> 00:39:15,968 Better scratch on our product 451 00:39:16,992 --> 00:39:20,320 It is an adjustment axis 452 00:39:20,576 --> 00:39:23,136 Up and down rollers 453 00:39:23,392 --> 00:39:27,232 Let's see sometimes it's connected to an access 454 00:39:28,256 --> 00:39:34,400 And for this machine that are just one drive to control the 455 00:39:35,168 --> 00:39:37,472 2 of both roller together 456 00:39:38,240 --> 00:39:40,544 And this is a servo 2 457 00:39:41,312 --> 00:39:43,360 With an absolute encoder 458 00:39:44,384 --> 00:39:46,432 you may see here 459 00:39:50,016 --> 00:39:52,576 So we used 460 00:39:53,344 --> 00:39:57,696 sinamics basic drive for just adjustment of the 461 00:39:58,208 --> 00:39:59,488 Z axis 462 00:40:01,792 --> 00:40:03,840 Okay 463 00:40:05,888 --> 00:40:12,032 That are some cams with someone to start up cam there and stop Cam 464 00:40:13,056 --> 00:40:19,200 So if your Cam is running with your real system you're not able to interpolate 465 00:40:19,456 --> 00:40:25,600 that's why it's the meantime you have to create the other cam 466 00:40:25,856 --> 00:40:27,904 to Make your calculations 467 00:40:28,160 --> 00:40:31,488 Between actual position settings and so on... 468 00:40:31,744 --> 00:40:37,376 It's the end of the cam cycle than you assign and attach Maybe 469 00:40:37,632 --> 00:40:40,704 Your other cam for the other products 470 00:40:41,984 --> 00:40:45,056 Or continue to process 471 00:40:46,336 --> 00:40:47,616 In your buffer 472 00:41:15,008 --> 00:41:20,640 So as libraries user library basic converting library 473 00:41:22,432 --> 00:41:25,248 Axis function 474 00:41:25,504 --> 00:41:27,040 message handling 475 00:41:27,552 --> 00:41:30,624 profibus Distributed peripheral library is used 476 00:41:30,880 --> 00:41:36,000 There are some scripts that means project generator used to create 477 00:41:38,048 --> 00:41:44,192 You'll see here the program units of the library's related 478 00:41:44,448 --> 00:41:47,008 There's some MCC units 479 00:41:47,520 --> 00:41:49,056 Created by user 480 00:41:50,848 --> 00:41:53,663 Make some program codes 481 00:41:53,919 --> 00:41:55,967 About the machine 482 00:41:59,807 --> 00:42:05,951 There are some structural text embedded in our MCC program that are some calculations 483 00:42:06,207 --> 00:42:07,743 you see here case state 484 00:42:08,255 --> 00:42:11,071 You see here the case status 485 00:42:12,095 --> 00:42:13,631 case auto 486 00:42:14,143 --> 00:42:15,679 consist of 487 00:42:15,935 --> 00:42:17,471 Several branches 488 00:42:22,847 --> 00:42:28,991 Normally we should answer hear some comments about what's the case one 489 00:42:29,247 --> 00:42:30,783 Meaning 490 00:42:31,295 --> 00:42:34,623 So it's more readable 491 00:42:34,879 --> 00:42:36,415 For the other collegues 492 00:42:36,927 --> 00:42:40,255 at Case one 493 00:42:41,023 --> 00:42:43,583 There are some initialization 494 00:42:43,839 --> 00:42:47,423 Two objects in case 2 495 00:42:47,935 --> 00:42:49,215 That is just 496 00:42:49,983 --> 00:42:54,847 I didn't want to Case auto case home is 0 497 00:42:55,871 --> 00:42:58,687 At the chase 4 498 00:42:58,943 --> 00:43:00,991 Enable simulation 499 00:43:01,503 --> 00:43:04,831 Is set that virtual Master is enabling 500 00:43:05,087 --> 00:43:07,391 The testing to machine Maybe 501 00:43:07,647 --> 00:43:11,999 Have this case 6 is home if the virtual master 502 00:43:13,535 --> 00:43:19,679 There are some motion comments in 13 for example 503 00:43:21,471 --> 00:43:27,615 and in Chase 21 For instance if it's not 504 00:43:27,871 --> 00:43:34,015 cam create and it is okay and cam creation error not exist. 505 00:43:34,271 --> 00:43:37,855 You're just cam on 506 00:43:39,135 --> 00:43:40,927 followin axis 507 00:43:41,183 --> 00:43:47,327 I opened the project as write protectable read-only so that's why I can change 508 00:43:47,583 --> 00:43:50,143 anything for your notes 509 00:43:50,399 --> 00:43:55,007 So, name is TO cam real name 510 00:43:56,543 --> 00:44:02,431 Actually this is A system variable object is assigned to a real cam 511 00:44:03,199 --> 00:44:09,343 So cam direction posisitve evaluating as absolute and no cyclic process 512 00:44:13,183 --> 00:44:18,303 Automatic program is structured right here 513 00:44:20,863 --> 00:44:24,447 by just a simple case brunch 514 00:44:26,239 --> 00:44:29,567 There's a startup program 515 00:44:31,871 --> 00:44:34,175 There's a homing program Maybe 516 00:44:39,039 --> 00:44:44,415 Before you use absolute camming you have to 517 00:44:44,671 --> 00:44:46,463 home your axes 518 00:44:47,743 --> 00:44:53,119 What are some disabling, there's an external encoder that on off all functions 519 00:44:56,447 --> 00:45:00,287 There are some logic structure here 520 00:45:01,311 --> 00:45:05,919 to Jump The Next Step or skip the step or whatever 521 00:45:07,199 --> 00:45:09,247 Enabling axes 522 00:45:10,015 --> 00:45:12,319 if Is Axis of 523 00:45:12,575 --> 00:45:14,367 Active config data 524 00:45:14,879 --> 00:45:19,999 And encoder the type is not the cyclic absolute 525 00:45:22,559 --> 00:45:26,911 And then you just use the home commands 526 00:45:29,471 --> 00:45:31,263 There are some errors here 527 00:45:31,519 --> 00:45:32,543 Because 528 00:45:32,799 --> 00:45:38,943 After later on the type of the motor is changed the previous parameterization 529 00:45:40,479 --> 00:45:42,783 was active homing 530 00:45:43,295 --> 00:45:45,855 You see he is an absolute encoder 531 00:45:46,367 --> 00:45:52,511 and the last motor encoder was incremental type and it's changed to absolute 532 00:45:52,767 --> 00:45:58,399 But I'm so so normally simotion Scott doesn't check 533 00:45:58,655 --> 00:46:03,775 The system during compile that's what you have to double click your comments 534 00:46:04,287 --> 00:46:06,079 you need to 535 00:46:06,335 --> 00:46:08,383 Modify and correct your code 536 00:46:12,479 --> 00:46:14,527 So keep it in your mind 537 00:46:15,807 --> 00:46:18,111 There are some shifting 538 00:46:18,367 --> 00:46:22,207 In the axis up an access down measuring system 539 00:46:24,767 --> 00:46:26,559 to Synchronize Maybe 540 00:46:27,839 --> 00:46:29,631 If you see the logic 541 00:46:30,143 --> 00:46:32,191 of the homing procedure 542 00:46:35,263 --> 00:46:41,151 Also for Rolling adjust that are some jogging functions used 543 00:46:45,503 --> 00:46:47,039 for axis up 544 00:46:50,367 --> 00:46:51,391 Yep. 545 00:46:56,255 --> 00:47:00,095 lets see our cams 546 00:47:06,239 --> 00:47:11,359 So now by default is empty will be created during runtime 547 00:47:18,783 --> 00:47:24,927 Other one cyclic cam also empty its will be calculated and interpolated 548 00:47:25,183 --> 00:47:29,279 during runtime with create cam function 549 00:47:32,607 --> 00:47:35,167 That's why you don't see 550 00:47:35,423 --> 00:47:38,239 Any data in your cam table 551 00:47:43,871 --> 00:47:47,455 Let's see the inputs and outputs 552 00:47:52,575 --> 00:47:58,463 You'll see here the digital input 2 to is used as measuring input 553 00:47:59,999 --> 00:48:05,375 For creating the buffer of external encoder there is an external encoder here 554 00:48:07,679 --> 00:48:13,055 It's coming from servo 2 to encoder 2 555 00:48:14,335 --> 00:48:17,407 It's resolution is 5000 556 00:48:19,711 --> 00:48:21,503 pulse per resolution 557 00:48:23,039 --> 00:48:26,111 so in mechanics you define 558 00:48:28,159 --> 00:48:30,463 for homing 559 00:48:32,255 --> 00:48:38,399 Just incremental Homing used as default setting on encoder type there's no Homing cam inputs 560 00:48:43,007 --> 00:48:45,823 Let's see the execution system 561 00:48:48,639 --> 00:48:50,687 there are some task 562 00:48:50,943 --> 00:48:52,735 added to our 563 00:48:53,247 --> 00:48:54,783 System 564 00:48:56,319 --> 00:48:57,855 startup task 565 00:48:58,111 --> 00:49:00,927 message handling at MCC starter 566 00:49:03,487 --> 00:49:09,631 maybe The program is running in the background tasks that are six programs startup 567 00:49:09,887 --> 00:49:11,679 Check background test 568 00:49:12,959 --> 00:49:16,287 line module control in cam process 569 00:49:16,543 --> 00:49:20,127 And is it Z axis Control Maybe 570 00:49:21,407 --> 00:49:26,527 So let's see on the structure text 571 00:49:29,343 --> 00:49:31,903 Is is like 572 00:49:32,415 --> 00:49:35,487 my FB consisted that 2 function 573 00:49:35,743 --> 00:49:37,279 User functions 574 00:49:37,535 --> 00:49:40,607 There are some Global variables here Defined 575 00:49:42,399 --> 00:49:44,191 For the cam process 576 00:49:44,959 --> 00:49:48,543 There's a dat type that are some functions created 577 00:49:49,055 --> 00:49:54,175 create cam profile and for measuring buffer 578 00:49:54,943 --> 00:49:57,247 and user 579 00:49:57,503 --> 00:50:02,879 Call cam function from any other program 580 00:50:10,559 --> 00:50:11,839 So... 581 00:50:15,423 --> 00:50:20,287 There's another structure text as CAMFB 582 00:50:20,543 --> 00:50:22,079 For Create cam 583 00:50:25,919 --> 00:50:27,455 there is a 584 00:50:28,991 --> 00:50:33,599 Function that are some parameters 585 00:50:33,855 --> 00:50:36,159 There's a case and loop 586 00:50:36,415 --> 00:50:39,231 Is working inside the cam 587 00:50:40,255 --> 00:50:42,303 Related for for different 588 00:50:42,815 --> 00:50:45,631 Kind of choices with segments types 589 00:50:46,143 --> 00:50:49,215 sTraits polinomial 590 00:50:49,471 --> 00:50:55,615 5th agree or cycle or 7th degree 591 00:50:56,895 --> 00:51:03,039 You will see here the coefficient used to create the segments and 592 00:51:03,295 --> 00:51:07,903 Second Step segmented attitude table 593 00:51:08,159 --> 00:51:14,303 And after that the cam table need to be interpolated 594 00:51:17,375 --> 00:51:21,983 This function deals with all of the necessary things so 595 00:51:22,239 --> 00:51:27,871 Other function is used for the 596 00:51:28,383 --> 00:51:34,527 Similar reason to resetting the clearing the cam first and adding 597 00:51:34,783 --> 00:51:37,855 Segments and interpolating cam 598 00:51:38,111 --> 00:51:39,903 Basically 599 00:51:43,231 --> 00:51:49,375 so for axis control there is other function here 600 00:51:49,631 --> 00:51:51,167 maybe it is not used 601 00:51:52,191 --> 00:51:57,055 Because the conveyor is controlling 602 00:51:57,311 --> 00:52:01,407 By answer system so 603 00:52:01,663 --> 00:52:05,503 Basically that's it Scout project 604 00:52:08,063 --> 00:52:11,391 Let's close and take another one 605 00:52:15,231 --> 00:52:17,535 to Look into 606 00:52:50,303 --> 00:52:52,351 It will be 607 00:52:52,607 --> 00:52:58,239 TıA portal version 15.1 project with simotion 608 00:52:58,495 --> 00:53:03,615 It's a roll feed of a progressive press decoiler 609 00:53:05,663 --> 00:53:08,735 During press running in automatic 610 00:53:08,991 --> 00:53:10,015 progress 611 00:53:10,271 --> 00:53:12,575 You should just control the 612 00:53:12,831 --> 00:53:14,879 Metal Sheets and the coil 613 00:53:17,695 --> 00:53:19,487 To feed the Press 614 00:53:26,399 --> 00:53:31,007 I want to show you the difference examples 615 00:53:32,287 --> 00:53:33,567 To see 616 00:53:33,823 --> 00:53:39,967 And compare the projects on The hardware side on the software side so it's important to 617 00:53:40,223 --> 00:53:44,831 Different kind of projects because the 618 00:53:45,087 --> 00:53:50,719 You know that requirement it's different that you can just use 619 00:53:50,975 --> 00:53:57,119 Several functions of the simotion system and firmware provide to you 620 00:53:57,631 --> 00:53:59,167 with this way 621 00:54:00,447 --> 00:54:05,311 you can use different functions and gain more experience 622 00:54:05,823 --> 00:54:06,591 i think for beginners 623 00:54:07,871 --> 00:54:11,199 first of all 624 00:54:11,967 --> 00:54:14,271 This is a long way 625 00:54:14,527 --> 00:54:16,319 A long shot Maybe time passing 626 00:54:22,975 --> 00:54:25,279 And I think you should 627 00:54:25,535 --> 00:54:30,143 use the tools and add some tools in your toolbox 628 00:54:30,399 --> 00:54:36,543 By reading some documents or getting into detail View 629 00:54:36,799 --> 00:54:40,383 Other projects and so on 630 00:54:40,639 --> 00:54:41,919 So... 631 00:54:44,735 --> 00:54:48,575 at this Project I've commissioned 632 00:54:49,599 --> 00:54:50,879 one of the our Old customers 633 00:54:51,647 --> 00:54:52,927 In Turkey 634 00:54:54,719 --> 00:54:55,999 In 635 00:54:56,255 --> 00:54:59,071 The beginning of this year so 636 00:54:59,839 --> 00:55:03,423 here you see 637 00:55:04,447 --> 00:55:06,239 PLC 638 00:55:07,263 --> 00:55:09,823 et200sp CPU 639 00:55:10,591 --> 00:55:14,431 type is 1500 640 00:55:14,943 --> 00:55:21,087 this CPU for collect all of the information as digital and 641 00:55:21,343 --> 00:55:23,135 Inputs outputs 642 00:55:23,647 --> 00:55:27,231 And specially for the safety regulations 643 00:55:31,071 --> 00:55:35,679 basically simotion is communicated with this 644 00:55:35,935 --> 00:55:38,495 S7-1500 CPU 645 00:55:38,751 --> 00:55:43,615 Sending and receiving some data or profinet 646 00:55:47,455 --> 00:55:49,503 Emergency stops 647 00:55:49,759 --> 00:55:50,783 Or 648 00:55:51,295 --> 00:55:55,135 You know the cell entrance door locks or 649 00:55:56,415 --> 00:55:57,951 The switches 650 00:55:58,719 --> 00:56:00,767 cam switchs for example 651 00:56:01,023 --> 00:56:07,167 Position of the press ram connected here there are some relay 652 00:56:07,423 --> 00:56:13,055 outputs and safety signals 653 00:56:15,103 --> 00:56:16,383 and 654 00:56:17,919 --> 00:56:20,735 Same time 655 00:56:20,991 --> 00:56:23,551 You'll see here the press CPU 656 00:56:24,831 --> 00:56:28,927 It's programmed and commissioned by simatic manager 657 00:56:30,207 --> 00:56:31,999 we use just 658 00:56:34,559 --> 00:56:35,839 converting 659 00:56:36,095 --> 00:56:42,239 old CPU as a new CPU and 660 00:56:42,495 --> 00:56:45,311 make a Profibus communication line 661 00:56:45,567 --> 00:56:49,919 Because the profinet of the CPU used for another proposes 662 00:56:50,431 --> 00:56:52,735 Between simotion and the Press 663 00:56:52,991 --> 00:56:56,575 We are sending and receiving some data 664 00:56:56,831 --> 00:56:59,903 for Recipe change or 665 00:57:00,415 --> 00:57:06,559 The actual stroke rate of the press and speeding up or down to our system for instance 666 00:57:09,631 --> 00:57:12,447 And you can integrate 667 00:57:13,215 --> 00:57:17,311 And press and rollfeed together in one project is possible 668 00:57:21,151 --> 00:57:25,503 I think we should first look on the HMI sight because it's always 669 00:57:25,759 --> 00:57:28,575 easy faster to understand 670 00:57:28,831 --> 00:57:34,975 Not the details maybe but the main aspects the main function of the machine 671 00:57:44,959 --> 00:57:49,823 So maybe I can just start the runtime here 672 00:58:00,063 --> 00:58:03,135 It will take a couple of time 673 00:58:03,391 --> 00:58:04,671 a few minutes 674 00:58:09,535 --> 00:58:15,679 It's compiling the HMI when I do other thing is a project 675 00:58:15,935 --> 00:58:22,079 Or create something new it will be canceled that's why I have to wait right now 676 00:58:31,039 --> 00:58:37,183 So normally this is the last example project that I want to show you 677 00:58:39,743 --> 00:58:43,583 I hope it's a helpful 678 00:58:43,839 --> 00:58:45,887 Or useful to 679 00:58:46,911 --> 00:58:53,055 Show you or teach you about how do we configure our projects 680 00:58:53,311 --> 00:58:55,615 Or design HMI 681 00:58:55,871 --> 00:59:00,223 Or maybe you should get some information 682 00:59:00,479 --> 00:59:04,063 and have an idea for the future projects 683 00:59:10,975 --> 00:59:15,839 It might be start in a short little time 684 00:59:16,607 --> 00:59:19,935 maybe Some seconds afterwards 685 00:59:27,103 --> 00:59:30,431 there is not so much screen 686 00:59:30,943 --> 00:59:33,247 Just the control 687 00:59:33,759 --> 00:59:35,039 roll feed 688 00:59:35,295 --> 00:59:37,343 side 689 00:59:38,367 --> 00:59:41,695 So this is basic HMI 690 00:59:41,951 --> 00:59:46,047 here Adjust screen if you click here 691 00:59:46,303 --> 00:59:51,423 You can get some contact picture and information about our company 692 00:59:52,959 --> 00:59:55,519 So this is the main screen 693 00:59:56,543 --> 01:00:02,687 There are some buttons on right side there are some images about the section of the machine 694 01:00:03,711 --> 01:00:06,271 And you see here the name of the page 695 01:00:07,039 --> 01:00:13,183 If you click then you go to manual movement screen to control 696 01:00:13,439 --> 01:00:14,463 Your 697 01:00:14,975 --> 01:00:19,071 coiler car or straighteenr 698 01:00:20,095 --> 01:00:23,935 Up and down or break open break close 699 01:00:24,447 --> 01:00:27,519 I'm decoiler that are some 700 01:00:28,031 --> 01:00:30,591 near side 701 01:00:31,871 --> 01:00:33,151 Adjustments 702 01:00:33,407 --> 01:00:34,943 Just 703 01:00:35,199 --> 01:00:37,503 Use this Buttons to 704 01:00:38,015 --> 01:00:44,159 Manually move left or right there are some hydraulic system 705 01:00:45,695 --> 01:00:47,999 This is the roll feed 706 01:00:48,767 --> 01:00:54,911 and Controlled by are servo motor that are some adjustments 707 01:00:55,167 --> 01:00:57,983 There's an external enCoder 708 01:00:58,239 --> 01:01:03,615 controlled with pnomatical valve and so on 709 01:01:04,895 --> 01:01:06,943 The previous page 710 01:01:07,199 --> 01:01:10,015 you will see here 711 01:01:10,271 --> 01:01:15,647 manual inching buttons or the roll feed 712 01:01:15,903 --> 01:01:20,767 actual and set positions or velocity and some status bits 713 01:01:21,023 --> 01:01:24,095 About the Press site 714 01:01:24,351 --> 01:01:25,631 You'll see here 715 01:01:25,887 --> 01:01:29,983 Some cam outputs related to 716 01:01:30,239 --> 01:01:31,519 press movements 717 01:01:32,031 --> 01:01:38,175 There are some data taken into account and comes from the profibus 718 01:01:38,431 --> 01:01:44,575 communication actual stroke rate stroke rate and there are some states bits 719 01:01:44,831 --> 01:01:46,879 And so on 720 01:01:48,927 --> 01:01:55,071 And the next thing is is possible to use the motor encoder or the external 721 01:01:55,327 --> 01:01:58,143 encoder position 722 01:01:59,423 --> 01:02:03,007 And we used access datasets for that 723 01:02:03,775 --> 01:02:09,407 So it's basically that's it that are some pages 724 01:02:10,175 --> 01:02:14,015 User password entrance 725 01:02:15,295 --> 01:02:20,415 There are some pages about the system 726 01:02:20,671 --> 01:02:25,279 Control to user Administration and the different jobs 727 01:02:25,535 --> 01:02:28,095 and Language change 728 01:02:28,351 --> 01:02:34,495 setp CPU to sleep you to stop around mode to adjust the brightness of panel and so on 729 01:02:36,287 --> 01:02:39,103 and here 730 01:02:39,359 --> 01:02:45,503 This button is the same if you just click the function key or the touch screen is the same 731 01:02:45,759 --> 01:02:49,087 There are some parameters 732 01:02:49,855 --> 01:02:55,999 For the rollfeed length or automatic speed manual speeds 733 01:02:56,255 --> 01:02:58,047 There are some timers for 734 01:02:58,559 --> 01:02:59,839 decoiling 735 01:03:00,607 --> 01:03:03,679 And here you might see the 736 01:03:03,935 --> 01:03:05,215 Acceleration 737 01:03:05,727 --> 01:03:07,775 Deceleration ramps or 738 01:03:08,031 --> 01:03:10,079 velocity 739 01:03:10,591 --> 01:03:11,871 Settings with 740 01:03:12,127 --> 01:03:16,735 Limitations for manual or automatic mode 741 01:03:17,247 --> 01:03:23,391 Yeah that are some status bits about the axis Drive is enabled or there's an error 742 01:03:23,647 --> 01:03:25,695 Or is homed 743 01:03:27,743 --> 01:03:32,863 and so on HMI Design 744 01:03:33,119 --> 01:03:36,959 let's check and see 745 01:03:37,215 --> 01:03:38,751 simotion side 746 01:03:50,015 --> 01:03:53,343 it is still running machine 747 01:03:54,111 --> 01:03:55,647 By the way 748 01:03:57,951 --> 01:04:04,095 As you can see that are here some scripts and variable tables prepared for watch 749 01:04:04,351 --> 01:04:05,631 Some groups 750 01:04:06,399 --> 01:04:08,191 IOs or variables 751 01:04:08,959 --> 01:04:12,031 There are some libraries basic 752 01:04:12,287 --> 01:04:14,847 LMC basic or createcam 753 01:04:15,103 --> 01:04:16,895 And so on... 754 01:04:17,151 --> 01:04:21,759 Maybe the couple of them is used only 755 01:04:22,015 --> 01:04:27,903 So on the sinamics integrated side you'll see only one drive 756 01:04:28,671 --> 01:04:30,719 For the Rollfeed 757 01:04:31,231 --> 01:04:34,559 And it's attached to a axis 758 01:04:34,815 --> 01:04:36,351 technology Object 759 01:04:38,399 --> 01:04:43,263 You'll see here is the tool that I said any of the book 760 01:04:43,775 --> 01:04:47,615 Maybe you'll see here later on there's an external encoder there 761 01:04:49,663 --> 01:04:52,735 It's not assigned yet 762 01:04:53,247 --> 01:04:56,831 because external encoder is connected here 763 01:05:00,415 --> 01:05:02,975 Let's say that 2 cams 764 01:05:04,511 --> 01:05:08,095 I'm in the execution of system 765 01:05:11,167 --> 01:05:16,799 Some motion tasks attached you see error reaction 766 01:05:19,359 --> 01:05:25,247 Axis controlled uncontrolled change axis config data read parameter 767 01:05:25,759 --> 01:05:30,111 Programs attached to motion task 768 01:05:30,879 --> 01:05:33,695 Alarms is used 769 01:05:34,975 --> 01:05:37,791 The definition of the messages 770 01:05:40,095 --> 01:05:45,215 and for the background task there's an IO communication structure 771 01:05:46,751 --> 01:05:51,359 In our program there's a folder and Library program units is 772 01:05:51,615 --> 01:05:54,175 Organize inside the folder 773 01:05:54,431 --> 01:05:56,991 For Access Control 774 01:05:57,503 --> 01:05:59,295 you may see here 775 01:05:59,551 --> 01:06:01,343 Program-related 776 01:06:02,111 --> 01:06:04,159 To our axes 777 01:06:06,463 --> 01:06:10,303 LMC basic access function used here 778 01:06:10,815 --> 01:06:13,375 axis rollfeed 779 01:06:13,631 --> 01:06:14,655 you see 780 01:06:14,911 --> 01:06:16,703 The inputs and outputs 781 01:06:17,471 --> 01:06:20,287 For external encoder control 782 01:06:21,055 --> 01:06:22,591 similar way 783 01:06:25,663 --> 01:06:30,783 so mainly all of the program code located here 784 01:06:31,039 --> 01:06:34,111 On the later side that are some also Logic 785 01:06:34,623 --> 01:06:39,999 for smart line module control automatic movements manual movements 786 01:06:40,767 --> 01:06:45,119 decoiler movements because I said there's a 787 01:06:45,887 --> 01:06:51,519 vector drive for the decoiler that are some speed calculations 788 01:06:55,615 --> 01:06:58,943 This is the basic organization block 789 01:06:59,199 --> 01:07:04,831 Program for pulse bits selecting manual or automatic mode 790 01:07:06,367 --> 01:07:10,975 there are some communication Bits checking the life bits 791 01:07:11,487 --> 01:07:15,583 Communication is down or it's okay 792 01:07:18,399 --> 01:07:24,543 with input code transfer program block 793 01:07:26,335 --> 01:07:30,431 Real inputs to memory bits with filter times 794 01:07:36,575 --> 01:07:41,951 Are smart line module Control Function block located its program 795 01:07:43,999 --> 01:07:47,583 It's the symbol you're just a sign here your 796 01:07:47,839 --> 01:07:51,167 peripheral input and output variables 797 01:07:51,679 --> 01:07:56,031 Of course you have to create the symbol first 798 01:07:57,823 --> 01:08:03,711 from here input and you just select from the list 799 01:08:04,991 --> 01:08:06,527 Is the infeed 800 01:08:07,295 --> 01:08:09,087 Status word 801 01:08:12,415 --> 01:08:16,511 You know structure is ST_DB 802 01:08:16,767 --> 01:08:18,559 With new versions 803 01:08:19,839 --> 01:08:25,983 Use the button here to read your program more easily and create some Region 804 01:08:29,823 --> 01:08:34,687 That are only available definitions here used as a datablock 805 01:08:34,943 --> 01:08:38,527 For IO communication between 806 01:08:39,551 --> 01:08:42,367 1500 CPU and 807 01:08:43,391 --> 01:08:44,415 simotion 808 01:08:45,183 --> 01:08:47,743 There are here some arrays 809 01:08:49,023 --> 01:08:50,815 defined on profinet 810 01:08:51,071 --> 01:08:52,351 with 811 01:08:56,191 --> 01:08:58,495 64 812 01:09:00,287 --> 01:09:03,615 actually between the step 7 300 813 01:09:05,919 --> 01:09:07,199 Via profibus 814 01:09:07,967 --> 01:09:10,015 and the 815 01:09:10,271 --> 01:09:14,623 data device your simatic perinpress 816 01:09:14,879 --> 01:09:16,671 peroutpress 817 01:09:17,183 --> 01:09:20,255 between press and rollfeed 818 01:09:21,023 --> 01:09:27,167 That are to see if you see if you communication one of them is press and one of them 819 01:09:27,423 --> 01:09:32,031 Step 7 1500 safety side 820 01:09:34,335 --> 01:09:39,711 there is a function used for creating a byte from the bool or from the 821 01:09:40,223 --> 01:09:43,551 double byte to word 822 01:09:44,575 --> 01:09:48,415 There is a marshalling procedure here 823 01:09:48,927 --> 01:09:55,071 Getting data and converting to data types from double word to real 824 01:09:55,327 --> 01:10:01,471 and double integer and so on in both directions for getting data and sending data 825 01:10:04,287 --> 01:10:05,311 with this way 826 01:10:07,359 --> 01:10:13,247 And last the variable assignments to structure IO transfer 827 01:10:13,503 --> 01:10:19,391 simatic simotion side 828 01:10:20,415 --> 01:10:22,975 depends on CPU type 829 01:10:23,231 --> 01:10:28,863 if you use Big endian data type and little 830 01:10:29,375 --> 01:10:31,679 indian data type than your btyes of the words 831 01:10:32,959 --> 01:10:36,543 Rotated that's why you have to correct them 832 01:10:39,871 --> 01:10:41,919 normally 833 01:10:42,175 --> 01:10:44,223 on simatic side 834 01:10:44,735 --> 01:10:48,575 We just created data block with the template or UDT 835 01:10:50,623 --> 01:10:53,951 You can see here the basic program 836 01:10:54,719 --> 01:11:00,863 There's a FB to write logic to send data and receive data 837 01:11:07,007 --> 01:11:10,847 simatic side is really simple you just used a 838 01:11:11,615 --> 01:11:15,199 get profinet IO material and set profinet IOs 839 01:11:17,759 --> 01:11:19,551 That's it 840 01:11:20,575 --> 01:11:23,391 peek and poke commands 841 01:11:24,159 --> 01:11:28,511 And there's no marshalling needed on this site 842 01:11:28,767 --> 01:11:32,351 Because I have control of is simotion 843 01:11:33,119 --> 01:11:39,263 Let's go and see the data block 844 01:11:40,543 --> 01:11:43,871 PLC to PLC communication UDT simotion to simatic 845 01:11:44,127 --> 01:11:47,455 I didn't named 846 01:11:47,711 --> 01:11:48,735 Because 847 01:11:49,503 --> 01:11:51,039 I wanted to be 848 01:11:52,575 --> 01:11:57,951 It takes a time when you change your variable name 849 01:11:59,231 --> 01:12:01,791 So I did make an assignment 850 01:12:11,007 --> 01:12:12,799 It's save some time 851 01:12:13,823 --> 01:12:18,175 for simotion side all of the assignments located here 852 01:12:19,455 --> 01:12:20,991 Unfortunately it 853 01:12:21,247 --> 01:12:22,527 take a lot of 854 01:12:23,039 --> 01:12:24,831 code lines to 855 01:12:25,599 --> 01:12:27,903 arrange and deal with marshalling 856 01:12:28,415 --> 01:12:34,047 But the simatic side is very simple you're just using two comments 857 01:12:35,583 --> 01:12:40,959 This is the program about communication 858 01:12:41,727 --> 01:12:47,871 There's a library structure text here that are some functions and 859 01:12:48,127 --> 01:12:49,151 function blocks 860 01:12:49,663 --> 01:12:52,735 To check life sign create a 861 01:12:52,991 --> 01:12:55,551 Profile or positioning 862 01:12:57,087 --> 01:13:03,231 Is position reached check function below contract the telegrams for the control unit 863 01:13:03,999 --> 01:13:06,815 All the telegram one and so on... 864 01:13:12,191 --> 01:13:16,031 Eventually let's check the MCC program 865 01:13:22,687 --> 01:13:26,783 There are some programs in IPO for testing 866 01:13:27,039 --> 01:13:28,575 axis 867 01:13:30,879 --> 01:13:33,439 Copy ram 2 rom procedure 868 01:13:34,207 --> 01:13:39,071 And for startup task maybe resetting the alarms 869 01:13:41,887 --> 01:13:48,031 And for background task organizing the motion task 870 01:13:49,311 --> 01:13:52,127 if It stopped and restarted by 871 01:13:53,151 --> 01:13:56,735 Background task so basically 872 01:13:57,503 --> 01:13:59,295 That's what I do 873 01:14:00,319 --> 01:14:04,927 So main program is running in St Axis Control 874 01:14:05,439 --> 01:14:10,047 and main Logic for manual in automatic mode is running at the ladder 875 01:14:10,559 --> 01:14:12,863 So this easy way 876 01:14:13,119 --> 01:14:19,263 So everyone to monitor the ladder and if the maintenance guys 877 01:14:20,031 --> 01:14:21,567 Don't know 878 01:14:23,359 --> 01:14:26,687 Required information about the structure text 879 01:14:27,967 --> 01:14:28,991 It's 880 01:14:29,247 --> 01:14:30,271 for 881 01:14:30,783 --> 01:14:35,903 other maybe hard to monitor and understand so 882 01:14:36,159 --> 01:14:38,719 That's why the maintenance guys is 883 01:14:38,975 --> 01:14:45,119 not requiered to go here because the motion commands are working axis functions 884 01:14:47,167 --> 01:14:50,751 So they can just monitor what's going on on the ladder site 885 01:14:52,543 --> 01:14:54,335 that is the main idea 886 01:14:55,103 --> 01:14:59,967 To creating the programs with MCC and structure text together 887 01:15:04,063 --> 01:15:06,623 So I was just finished 888 01:15:06,879 --> 01:15:08,671 For this chapter 889 01:15:10,207 --> 01:15:16,351 and you can search and downloads some different programs of different machines 890 01:15:16,607 --> 01:15:18,143 or Operations 891 01:15:19,679 --> 01:15:25,823 We didn't use the path object in our project maybe there is a project or 892 01:15:28,127 --> 01:15:34,271 Handling project with 3D Cartesian so you have to use the path object to create your program 893 01:15:34,527 --> 01:15:40,415 In that case you would use the other comments from your library 894 01:15:47,327 --> 01:15:53,471 and i think from my point of view you just see and learn how to use 895 01:15:53,727 --> 01:15:57,823 the enviroment with simotion scout and logic and approach 896 01:15:59,103 --> 01:16:02,943 TIA sites for the simotion 897 01:16:03,199 --> 01:16:06,271 You just create your Hardware here 898 01:16:07,807 --> 01:16:09,855 With the new version 899 01:16:10,879 --> 01:16:13,951 you can Create and commission your sinamics side here 900 01:16:14,463 --> 01:16:18,047 Or you choose to go to classical way and 901 01:16:19,071 --> 01:16:25,215 maybe create and configure sinamics drive here it's also possible 902 01:16:25,471 --> 01:16:28,799 after that On the program side you already 903 01:16:29,311 --> 01:16:30,591 Get the 904 01:16:30,847 --> 01:16:36,223 All the chapters to learn about the technology objects and the functionality 905 01:16:37,503 --> 01:16:40,063 So it's up to your from now 906 01:16:42,623 --> 01:16:46,463 Thank you for watching and see you next time